• Green Concrete
  • Metakaolin
  • Geopolymer
quote

I have been researching and developing supplementary cementitious material combinations for the last 6 years and this amorphous silica has outperformed all of the latest Pozzolans such as silica fume, slag and fly ash.

Unbelievable performance at 90 mPa after 24 hours!

Drew Construction Manager
SOUTH LAKE

Broadacre Crops

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Green Concrete

Amorphous silica from our mine in Western Australia, holds immense promise as a pozzolan in green concrete applications. Its unique chemical properties, such as high surface area and reactivity, make it an ideal candidate for enhancing the performance of concrete mixes. When used as a supplementary cementitious material, amorphous silica significantly contributes to sustainability in construction.

Firstly, it reduces the carbon footprint by partially replacing traditional cement, which is a major source of CO2 emissions. ( 8% of the worlds outputs !) Additionally, amorphous silica enhances the concrete's durability by reducing permeability and increasing resistance to chemical attacks. This results in longer-lasting structures, reducing maintenance costs and conserving resources.

The integration of amorphous silica into concrete formulations represents a scientifically sound and technically viable approach to promote sustainability in the construction industry. Its adoption can lead to stronger, more resilient, and environmentally friendly concrete structures, aligning with the principles of green construction and Net Zero 2030.

Key Benefits

Mineral Magic for Constuction.

Improved Strength and Durability

Incorporating amorphous silica into concrete as a pozzolan can lead to increased compressive strength and durability.

This is because it reacts with calcium hydroxide, a byproduct of cement hydration, to form additional calcium silicate hydrates (C-S-H), which are responsible for the strength and durability of concrete.

Reduced Carbon Footprint

Green concrete is characterized by a lower carbon footprint compared to traditional concrete. When amorphous silica is used as a pozzolan, it reduces the amount of Portland cement needed in the concrete mix. This is significant because the production of Portland cement is energy-intensive and a major source of carbon dioxide emissions. By reducing cement content, amorphous silica helps mitigate the environmental impact of concrete production.

Amorphous silica is also far more environmentally friendly than other traditional pozzolans such as fly ash, slag and silica fume.

Enhanced Workability

Silica pozzolans, including amorphous silica, can improve the workability and cohesion of concrete mixes. This can lead to better placement and finishing of concrete structures.

Reduced Permeability

Incorporating amorphous silica can reduce the permeability of concrete, making it less susceptible to water penetration and corrosion of reinforcing steel.

This is crucial for the long-term durability of concrete structures, especially in harsh environmental conditions.

Crack Mitigation

Amorphous silica can contribute to crack mitigation in concrete. It helps in reducing the formation of microcracks and can even self-heal small cracks that may develop over time

Enhanced Chemical Resistance

Amorphous silica can improve the resistance of concrete to chemical attack, especially from aggressive substances like sulfate ions and alkalis. This is important in applications where concrete is exposed to such chemical environments.

Cost-Efficiency

While the initial cost of amorphous silica pozzolans may be higher than that of Portland cement, the long-term benefits in terms of reduced maintenance and increased service life can result in cost savings over the lifespan of a concrete structure.

In addition as our governments are considering measures to enforce Net Zero 2030, a carbon tax would also offset this additional cost.

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Metakaolin

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Metakaolin

Amorphous silica, particularly in the form of metakaolin, plays a pivotal role as a pozzolan in concrete, contributing to its strength, durability, and sustainability. When incorporated into concrete mixes, metakaolin reacts with calcium hydroxide produced during cement hydration, forming additional calcium silicate hydrates (C-S-H), which enhance the material's strength and reduce permeability.

This results in improved resistance to cracking, chemical attack, and freeze-thaw cycles. Moreover, metakaolin's fine particle size aids in reducing water demand, enhancing workability, and decreasing the heat of hydration, reducing the risk of thermal cracking. Embracing metakaolin in concrete formulations aligns with sustainable practices, reducing carbon emissions associated with cement production.

This amalgamation of technical and scientific principles underscores the multifaceted benefits of amorphous silica, such as metakaolin, in advancing concrete technology

Key Benefits

Improved Strength

Amorphous silica and metakaolin are highly reactive materials. When added to concrete, they can lead to increased compressive strength, making the concrete more robust and durable.

 

Reduced Permeability

These pozzolanic materials can help reduce the permeability of concrete, which means that it becomes less susceptible to the ingress of water and harmful chemicals.

This is particularly important for extending the service life of concrete structures.

Enhanced Workability

The use of amorphous silica and metakaolin can improve the workability of concrete mixes, making it easier to handle during construction while maintaining desired properties.

Mitigation of Alkali-Silica Reaction (ASR)

Amorphous silica is known to mitigate the risk of alkali-silica reaction, a chemical reaction that can cause cracking and deterioration in concrete due to the interaction between alkalis from cement and reactive silica in aggregates.

Reduced Heat of Hydration

Metakaolin, in particular, can reduce the heat of hydration in concrete, which is beneficial in mass concrete applications where excessive heat can lead to cracking and reduced strength.

Enhanced Durability

By increasing the density and reducing the porosity of concrete, these pozzolans can significantly enhance the durability of concrete, making it more resistant to freeze-thaw cycles, chemical attack, and other environmental factors.

Environmental Benefits

The use of amorphous silica and metakaolin in concrete can contribute to sustainability efforts by reducing the demand for Portland cement, which is energy-intensive to produce and contributes to greenhouse gas emissions.

Improved Chemical Resistance

These pozzolans can enhance the resistance of concrete to chemical attack, making it suitable for applications in aggressive environments, such as wastewater treatment facilities.

Control of Expansion

In some cases, amorphous silica and metakaolin can help control the expansion caused by delayed ettringite formation (DEF) in concrete, which can lead to cracking.

More Information

We have developed a range of fact sheets to provide you with helpful information and data. Download any fact sheet that may be helpful for your requirements.

Pozzolan Fact Sheet

Spec Sheet

Geopolymer

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Geopolymer

Amorphous silica, holds significant promise as a pozzolan in geopolymer technology. Geopolymers are innovative, eco-friendly alternatives to traditional Portland cement-based materials. When amorphous silica is incorporated into geopolymers, it contributes to enhanced material properties.

Amorphous silica acts as a reactive filler, promoting the formation of strong, durable geopolymer structures. Its high surface area facilitates the polymerization process, resulting in improved mechanical strength, reduced permeability, and greater resistance to chemical corrosion.

This not only enhances the durability of geopolymer materials but also reduces the environmental footprint due to decreased carbon emissions associated with cement production. Moreover, the use of amorphous silica as a pozzolan can lead to cost savings and a more sustainable construction industry.

Key Benefits

Improved Strength and Durability

Incorporating amorphous silica into geopolymers can enhance their compressive strength and durability.

The reactive nature of amorphous silica contributes to the formation of strong chemical bonds within the geopolymer matrix.

Reduced Carbon Footprint

Geopolymers are known for their lower carbon footprint compared to traditional Portland cement. By using amorphous silica as a pozzolan, you can further reduce the environmental impact of construction materials due to the lower energy requirements for their production.

Resistance to Acidic and Alkaline Environments

Geopolymers with amorphous silica exhibit excellent resistance to both acidic and alkaline environments.

This makes them suitable for applications in harsh chemical or industrial settings.

Chemical Resistance

The incorporation of amorphous silica can improve the resistance of geopolymer concrete to chemical attack, making it suitable for applications in aggressive environments such as wastewater treatment facilities or chemical storage areas.

Reduced Shrinkage

Geopolymer concrete with amorphous silica tends to exhibit lower shrinkage compared to traditional concrete.

This can help reduce the risk of cracking and improve long-term structural integrity.

Fire Resistance

Geopolymer concrete with amorphous silica can have excellent fire resistance properties, making it suitable for fire-resistant applications such as tunnel linings or fireproof structures.

Improved Thermal Insulation

Depending on the formulation, geopolymer materials with amorphous silica can have good thermal insulation properties, making them suitable for applications in construction where insulation is desired.

Potential Cost Savings

Geopolymers can offer cost savings in the long run due to their durability and lower maintenance requirements, which can be an advantage in various infrastructure projects.

More Information

We have developed a range of fact sheets to provide you with helpful information and data. Download any fact sheet that may be helpful for your requirements.

Pozzolan Fact Sheet

Spec Sheet

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